Swiss Porcelain Tiles

Behind the Scenes: The Manufacturing Process of Parking Tiles in Morbi

Parking Tiles create the first impressions on visitors and set the tone of anticipating significant aspects like elegance, grace, and personality of the entire property. Embedding your entryway or outdoors with appropriate parking tiles will drive visitors to look ahead to their visit.

 

Morbi, known as the ‘Ceramic City of India’, hosts thousands of ceramic manufacturing plants with a huge turnover. The city is fulfilling 13% of global ceramic product demands and holds the second position next to China. Among all the popular ranges of ceramic products offered by this industry thriving in Morbi, the demand for parking tiles is phenomenal and ever-growing. 

 

As one of the reputed Parking tile manufacturers in Morbi, India, we share some of our core manufacturing processes that we practice in creating an exceptional range of Parking tiles for our customers. So let us understand step-wise.

Manufacturing Process of Parking Tiles in Morbi

Preparation of Raw Materials

The initial materials that are needed for parking tile manufacturing are sand, aggregate (made out of crushed stone or granite chips), sand, silica, white cement, chemicals, colorants, additives, and water. All these materials are sourced from various places and together they are added in appropriate proportions. Generally, there are standard compositions of cement concrete mixture. All these materials are stored carefully to prevent the contact of moisture. Further, these materials are processed in batches based on volumes. 

Creating the Mixture

All the raw materials are mixed in a concrete mixer or any sort of similar machine. Mixing is needed here because you must give a uniform spread of ingredients all over the mixture with proper consistency. 

Molding/Pressing

After the mixed material is ready, it is then poured into various molds. Another way is they are directly pressed using hydraulic processes. The reason for giving molds to the mixture is to shape it in different designs, textures, and dimensions. For these parking tiles, vibrators are also used to remove the air bubbles and to give them a dense and uniform substance that turns into a product. At this stage, the concrete is dried up by providing proper moisture conditions that should be exactly appropriate according to the requirements. After that, the glaze is sprayed all over the tile surface using a sponge. For glazing purposes we use lacquer. 

Curing

Curing is one of the most essential stages in the manufacturing process of parking tiles. After the tiles are molded or pressed, they are left to cure in specified conditions. The curing process cannot be skipped as it is the main process where tiles gain enough strength and durability. The tiles must be kept moist and at a desirable consistent temperature for a particular period. The time ranges from some days to maybe a few weeks based on the kind of concrete that is used. 

Surface Finishing (If needed)

Based on the kind of finishing needed, the tiles go through some extra treatments like polishing, grinding, or coating to increase their longevity, beauty, and anti-slippery properties.

Quality Control

In the entire process of manufacturing, various levels of quality control checks are done to ensure that the production of tiles meets the needed standards for strength, color consistency, dimension, and various other specifications. It also involves regular sample testing for each of the batches prepared.

Packaging and Shipping

When the tiles are cured perfectly, they undergo quality controls and then, they are packaged for shipping to customers. Various packaging methods are used based on the kind of tiles like shape, size, and quantity.

Installation

At last, the tiles are installed in the desired location which may be a huge parking space or an outdoor space in residential areas. Various installation techniques are practiced to enhance the tile’s longevity, including substrate preparation, adhesive selection, and grouting. 

Conclusion

In the entire process of manufacturing parking tiles in Morbi, every company considers environmental aspects like wastewater management, energy efficiency, and dust control. As a part of this huge industry, manufacturers ensure to minimize the impact on the environment due to production. Swiss Porcelain is a known Parking tile manufacturer in Morbi and we practice the best methodologies for producing parking tiles that are safe for the environment and for our customers. We adhere to all types of safety protocols and regulations. Our worker’s safety and protection are crucial as they are majorly involved in the manufacturing process.

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Where Quality Meets Design in Every Tile

+91 82002 13137

Swiss Ceramic Pvt. Ltd.

8-A National Highway,
opp. 20 Nala Bridge,
B/H. Varmora vitrified,
At,Dhuva Tal.Wankaner - 363 621 ,
Dist.Morbi (Guj) INDIA.

sales@swissporcelain.com

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